Job Overview:
We are seeking a proactive and responsible Shift In-Charge to oversee the smooth and safe operations of our Herbicide facility during assigned shifts. This role demands strong leadership, technical expertise, and a commitment to safety, quality, and operational excellence.
Qualification, Skills & Experience:
- DEE (Diploma Electrical Engineering)
- 5+ years of experience in chemical plant operations, preferably in herbicide or agrochemical manufacturing (Formulation & Packaging) will be preferred
- Strong leadership, communication, and problem-solving skills.
- Sound knowledge of safety protocols, quality systems, and permit-to-work systems.
- Ability to work in rotational shifts and handle emergency situations confidently.
Key Responsibilities:
- Lead and manage all plant operations during the shift, ensuring safety, efficiency, and compliance.
- Act as the Incident Commander during off-office hours, with full authority over site activities.
- Ensure adherence to SOPs, SOC limits, and product quality standards.
- Issue and manage work permits and job plans as required.
- Guide and support the shift team in troubleshooting and resolving technical issues.
- Take corrective actions for any deviations in safety or quality.
- Assign tasks and responsibilities to team members effectively.
- Maintain clear communication across shifts and ensure accurate shift handovers.
- Conduct safety toolbox meetings and ensure compliance with safe work practices.
- Review and update shift logbooks and production boards.
- Monitor raw material and packaging material consumption and waste generation.
- Ensure the plant is never left unmanned during breaks.
- Stay informed on cross-functional operations and contamination prevention protocols.
- Participate in continuous improvement initiatives (Kaizen, JCC, PSM, CP).
- Uphold operational discipline and support best practices at the site level.
Shift Team Leader/Formulation-Packing shift team member
- Conduct Safety Toolbox Meetings at the start of each shift.
- Perform thorough shift handovers, reviewing the last three shift reports as per DPS standards.
- Ensure accuracy between shift report logs and actual shop floor activities.
- Inspect and maintain cleanliness of PPE and ensure proper housekeeping in the formulation area.
- Manage raw material availability and ensure proper storage and handling.
- Execute batch processing as per SOPs and log formulation data for OEE tracking.
- Monitor and ensure compliance with contamination prevention (CP) and environmental standards.
- Oversee hazardous and non-hazardous waste handling and storage as per GPCB norms.
- Conduct safety shower inspections and plant patrols at the start of each shift.
- Collect retainer samples for every batch and track batch yield to minimize losses.
- Ensure plant is never left unmanned during breaks and manage contract workforce shift changes.
- Maintain and update all plant-related boards (Daily Production, Shift Performance, Emergency, DPSQCM).
- Address and report any incidents, near misses, or breakdowns within defined timelines.
- Participate in Kaizen, JCC, PSM, CP, and SBT activities.
- Prepare and manage work permits and job plans during the shift.
- Submit surveys, Workday goals, and attend all scheduled safety trainings and MCMs.
- Ensure all materials are stored properly with strapping and no floor storage.
- Lead safe and timely cleanouts during product changeovers.
- Control cross-area manpower movement as per CP recommendations.
- Ensure compliance with all Level 4 documentation and validation requirements.
Responsibility for Packing Operation.
- Manage online rework and address packing material rejections promptly.
- Ensure compliance with Contamination Prevention (CP) protocols.
- Conduct BRC checks and maintain packing quality standards.
- Report abnormalities observed during operations or plant patrols.
- Conduct Safety Toolbox Meetings at the start of each shift.
- Review previous three shift reports and ensure accurate shift handovers.
- Verify alignment between shift reports and actual shop floor activities.
- Ensure PPE cleanliness and readiness; maintain PPE storage areas.
- Oversee housekeeping and hygiene in the packing line area.
- Inspect and segregate online supplier rejections; log all observations.
- Execute packing operations as per SOPs and suggest improvements when needed.
- Handle hazardous and non-hazardous waste transfer from the packing area.
- Maintain Level 4 documentation and ensure proper material storage practices.
- Update SBT boards and monitor OEE data and downtime using software tools.
- Ensure safety and compliance for all contract workers; manage shift changeovers.
- Address and report incidents, near misses, and breakdowns within defined timelines.
- Maintain stock of packing materials and critical spares.
- Perform online packing quality checks (sealing, temperature, leakage, weight, etc.).
- Ensure timely and safe product changeovers and cleanouts.
- Participate in Kaizen, JCC, PSM, CP, and SBT initiatives.
- Prepare work permits and job plans as needed during shifts.
- Submit surveys and Workday goals on time; attend all scheduled trainings and meetings.
- Promote a strong culture of safety, housekeeping, and continuous improvement.
- Maintain and update all plant-related boards and documentation (digital and physical).
- Communicate maintenance issues and log them in the MDT action folder.
- Demonstrate strong presentation and soft skills (Excel, PowerPoint, Word).
- Knowledge on DG (Power generator change over process)
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